Actuating device for a clutch

ABSTRACT

An actuating device ( 18 ) or a clutch ( 16 ) of a motor vehicle ( 2 ) comprising one electric motor ( 34 ), one gearing ( 36, 40, 42, 44 ) which converts rotational motion of the electric motor ( 34 ) into a translatory motion and one accumulator ( 52 ). The converter gearing comprises one recirculating ball spindle ( 44 ). The accumulator ( 52 ) is at least partly situated within the recirculating ball spindle ( 44 ), and at least parts ( 58, 60 ) of a displacement sensor ( 56 ) are situated within the recirculating ball spindle ( 44 ).

According to the preamble of claim 1 the invention concerns an actuating device for clutches.

Vehicles equipped with automated transmissions and automated clutches have been on the market for a long time. Preferred fields of use here are commercially used vehicles such as passenger cars, vans or trucks. In the recent past, passenger cars used in sports or light cars have been increasingly equipped with such transmissions or clutches. The aim is to relieve the driver from gear changes and altogether make a more comfortable and reliable operation possible. Vehicles with those transmissions usually have two pedals; an accelerator pedal and a brake pedal. The clutch pedal can be eliminated. In the vehicle, a selector switch is available for choosing the mode of operation. It is possible to select among an automatic mode, a manual selector mode and reverse gear. If the automatic mode is chosen, the ratio is automatically adapted. Different solutions exist for the automation of transmissions and clutches, especially in the field of commercial vehicles. There are different alternatives such as pneumatic, hydraulic or purely electric systems. Which alternative to select essentially depends on the kind of vehicle and on the types of energy available in said vehicle. The power requirement of the actuators used is another important parameter. Depending on the system, there are used as actuators pneumatic or hydraulic cylinders or electric motor which, via transmissions, drive the selector and shift devices and the actuating devices for the clutch. Actuators which are driven by electric motors constitute constructions which are especially favorable because of their cost.

Accumulators needed in the clutch operation for power assistance combined with the use of a recirculating ball spindle as driving element are usually situated close to the recirculating ball spindle or surrounding the recirculating ball spindle. If the accumulator is placed next to the recirculating ball spindle, the power has to be reversed by means of levers. But if the accumulator surrounds the recirculating ball spindle, then the diameter of the recirculating ball spindle takes a predominant part in the dimensional layout of the accumulator given by the spring internal diameter. The former solutions where displacement sensors are combined with recirculating ball spindles give the impression that the displacement sensor must be disposed parallel with the recirculating ball spindle or in a parallel position relative to another part. If the displacement sensor is disposed parallel with the recirculating ball spindle, additional space is needed and the mounting of the transmission means such as the magnet is difficult. If the displacement sensor is disposed parallel with another part, the part has to be in the same operational axis as the recirculating ball spindle. Thereby the installation space needed for the construction is lengthened.

DE 44 33 824 C2 has disclosed, by way of example, one actuating device for a friction clutch of a motor vehicle which has one drive mechanism and one crankshaft gear that converts the movement of the drive shaft thereof to an essentially translatory movement of an output element. The crankshaft gear is designed as a worm gear with one worm sitting upon the drive shaft and meshing with one tooth segment of one segment gear wheel rotatably supported in one housing. On the segment worm gear wheel laterally engages one preload element with one spring device. The spring device springs back under expansion out of a predeterminable dead center position, whereby the releasing direction is in such a manner being selected so that the tension has at least one essential component in deflection direction of the contact spring of the friction clutch which can be deflected from its operative position by the output element, designed as a hydraulic master cylinder, via a slave cylinder (not shown). Thereby the spring device of the preload element assists, as accumulator, the drive mechanism during the movement thereof so that the drive mechanism can be designed as relatively low-powered.

The problem on which the invention is based is to arrange the accumulator in a space-saving manner in an actuating device.

The problem is solved by an actuating device having the features of claim 1. Developments are object of sub-claims.

An actuating device for a clutch of a motor vehicle comprises one electric motor, one gearing, which converts the rotation motion of the electric motor to a translatory motion, and one accumulator. According to the invention, the converter gearing comprises one recirculating ball spindle and within the recirculating ball spindle the accumulator is at least partly located. To that end, in a preferred embodiment, the recirculating ball spindle is of a hollow design. The accumulator advantageously comprises at least one coil spring but, in an alternative design, the accumulator can also be formed by several coil springs, one development then having the multiple coil springs radially lying within each other. The external diameter of the coil spring or of the accumulator is preferably essentially equal to the internal diameter of the recirculating ball spindle. In one advantageous development, the recirculating ball spindle forms the master cylinder in a clutch actuated by a fluid and which comprises one master cylinder for the fluid on the actuating device, one slave cylinder for the fluid on the clutch and one fluid pipe lying therebetween. Hydraulic oil or air is considered as fluid. In a especially preferred design of the invention at least parts of a displacement sensor are situated within the recirculating ball spindle. The unused space between the springs or, depending on the power support in the oil bath or in the air pressure chamber, serves this purpose.

The use of a hollow recirculating ball spindle for accommodating parts of a an actuating device to be operated with the recirculating ball spindle, especially of an actuating device for the clutch of a vehicle, appropriately represents the advantages of the invention.

By means of the proposed development, the power-supporting accumulator is entirely or at least partly displaced in the interior of the spindle. The accumulator can be of a smaller design and a lever relay arm for deflecting the power can be eliminated. Since the accumulator now no longer engages on the surface of the recirculating ball spindle, other functions can act from outside upon the recirculating ball spindle or upon the prolongations thereof. These can be, for example, torsional and displacement sensors, bearings or sealing elements.

The invention is explained in detail with reference to a drawing which shows:

FIG. 1 is a diagrammatic graph of a vehicle; and

FIG. 2 is an actuating device partly in section.

FIG. 1 shows a diagrammatic graph of a vehicle 2 having one prime mover 4 which acts via a friction clutch 6 upon one gearing 8. The gear 8 is connected via one drive shaft 10 with one differential 12 which, via a half axle 14, drives a vehicle wheel 16. The friction clutch 6 is actuated by an actuating device 18 of a clutch adjusting device 20 connected via one line 28 with a module 22. The gearing 8 is actuated by a transmission actuator 24 of a shifting device which is situated on a housing 26 of the gearing 8 and via one control cable 30 is connected with the module 22 for performing a selector motion and via a control cable 32 for performing a shift motion.

The actuating device, shown in FIG. 2, has one electric motor 34, which with a gear wheel 36 upon its output shaft 38, drives a spindle nut 42 via an intermediate wheel 30. The electric motor 34 is connected via a connecting plug 62 with the module 22 from where it draws its energy supply and its control commands. The electric motor 34 or the actuating device 18 is provided with a housing flange 64 which is connected with the gearing 8 or any other body part of the vehicle 2.

The spindle nut 42 is supported outside upon a hollow recirculating ball spindle 44. The recirculating ball spindle 44 is located in a housing part 46 of the actuating device 18 which has a rubber bellows 48 on one end where an adjusting rod 50 is sealed and axially movably accommodated. The adjusting rod 50 is connected with the recirculating ball spindle 44 and during axial motion thereof is axially displaced therewith thus being able to actuate the clutch adjusting rod 20.

Within the recirculating ball spindle 44, one coil spring 52 is provided as an accumulator; the external diameter of which substantially corresponds to the internal diameter of the hollow recirculating ball spindle 44. One sleeve 54 fastened in the recirculating ball spindle 44 and with its outer surface fixing the coil spring 42 between itself and the recirculating ball spindle 44, houses on its inner side the sensor peak 58 of a displacement sensor 56. The sensor peak 58 penetrates through a sensor magnet 60 situated on the sleeve 54. When the recirculating ball spindle 44 moves, the sleeve 54 and the sensor magnet 60 moves along on the sensor peak 58. These movement signals are received in the displacement sensor 56 and relayed to the module 22.

REFERENCE NUMERALS

-   2 vehicle -   4 prime mover -   6 friction clutch -   8 gearing -   10 drive shaft -   12 differential -   14 half axle -   16 vehicle wheel -   18 actuating device -   20 clutch adjustment device -   22 module -   24 transmission actuator -   26 housing -   28 pipe or line -   30 control cable -   32 control cable -   34 electric motor -   36 gear wheel -   38 output shaft -   40 intermediate wheel -   42 spindle nut -   44 recirculatating ball spindle -   46 housing part -   48 rubber bellows -   50 adjusting rod -   52 coil spring -   54 sleeve -   56 displacement sensor -   58 sensor peak -   60 sensor magnet -   62 connecting plug -   64 housing flange 

1-10. (canceled)
 11. An actuating device (18) for a clutch (6) of a motor vehicle (2) between one prime mover (4) and a first gearing (8) which comprises one electric motor (34), a converter gearing (36, 40, 42, 44) and one accumulator (52) for power support, the converter gearing comprises one recirculating ball spindle (44) and an accumulator (52) for power support is situated at least partly within the recirculating ball spindle (44).
 12. The actuating device (18) according to claim 11, wherein the recirculating ball spindle (44) is hollow.
 13. The actuating device (18) according to claim 11, wherein the accumulator comprises at least one coil spring (52).
 14. The actuating device (18) according to claim 13, wherein the accumulator is formed by several coil springs (52).
 15. The actuating device (18) according to claim 14, wherein the multiple coil spring (42) are designed radially nested.
 16. The actuating device (18) according to claim 11, wherein an external diameter of the accumulator (52) is essentially equal to an internal diameter of the recirculating ball spindle (44).
 17. The actuating device (18) according to claim 11, wherein in a fluid-actuated clutch (6) between the prime mover (4) and the first gearing (8), which comprises one master cylinder for the fluid on the actuating device (18), one slave cylinder for the fluid on the clutch (6) and one fluid pipe therebetween, the recirculating ball spindle (44) forms master cylinder.
 18. The actuating device (18) according to claim 11, wherein within the recirculating ball spindle (44) are situated one or more parts (58, 60) of one displacement sensor (56).
 19. A utilization of a hollow recirculating ball spindle (44) for accommodating parts (52, 58, 60) of an actuating device (18) to be operated with the recirculating ball spindle (44) of a clutch (6) between one prime mover (4) and one gearing (8) of a motor vehicle (2) which is situated within the hollow recirculating ball spindle (44). 